By Frank Ross

This copper repoussé of a Native American dancer is filled with intricate detail.

Kirk Sullens has a gift when it comes to seeing the hidden beauty in metal. He is the sole proprietor of Kirk Sullens Metal Arts, located in Mount Dora, Florida. His work, over the past two decades, marks the waypoints in a long and winding path that began by simply turning the pages of a book. Sullens describes himself as a bookworm, a dedicated bookworm, and relates back to the tome that started him on his journey to becoming a gifted metal artist. For him the first step toward his future was taken innocently during the 70’s, in what he described as his “back-to-the-land movement.”

“I picked up a book titled The Complete Blacksmith by Alexander Weygers and that changed my life,” he said. To him, blacksmithing looked cool and from the moment he read Weygers book he said, “I was hooked.”

He started out in his backyard and then got some instruction. Now, some 22 years later, he says he couldn’t imagine doing anything else.

Sullens was a long distance operator for AT&T when the company began cutting back its work force and offering to retrain their employees in another field. Seeing a great opportunity to further his passion for metalworking, Sullens asked if he could be trained as a blacksmith. Although he was told that he could never make a living as a blacksmith, and should choose some other line of training, he persisted and ultimately convinced them to finance his new passion for metal, heat and hammer.

Before his boss cooled on the concept, Sullens struck while the iron was hot.

This Native American themed lantern is one of a pair that graces the entry of the Bass Pro Shops/Outdoor World store in Broken Arrow, near Tulsa Oklahoma.

“I started looking for a school to train me and discovered the Blacksmith’s Gazette, published in Washington State. There was an ad in it for a school near where I lived in Missouri, but when I called about enrollment the instructor said that ad was old and he had stopped teaching,” he explained.

Either Sullens was destined to be a blacksmith and nothing was going to stand in the way, or he is one persuasive salesman because he convinced Bob Patrick, one of the country’s top blacksmiths, to teach one more student and he was soon pounding out 6 weeks of one-on-one training.

One thing led to another and Sullens found his way into a great job building custom designed metal art for Bass Pro Shops/Outdoor World many retail stores. After 15 years of creating all types of animals, countless metal railings, fireplace doors, lamps, lanterns and assorted decorative items he decided it was time to open his own studio.

Sullens uses a torch to bend a piece of steel forming a pair of antlers.

While his goals is to develop a trade catering to the horse people that are abundant in central Florida, he also creates commissioned projects for clients around the country, as well as following the many ideas that take root in his fertile imagination.

He is currently working on a sign for St. John’s Cycles a bicycle shop located in a nearby town. As fortune often smiles on Sullens, he was in the cycle shop to get a bike repaired and struck up a conversation with the owner, who was looking for a metal artist to build him a sign from an 1880’s advertising. The work features a steel shield, a bicycle and a copper repoussé of a naked woman with long flowing hair. He has completed the copper repoussé and expects to have the entire project finished before the February 14th grand opening.

This copper repoussé is part of the bike shop sign, and measures approximately 29 inches wide.

Sullens picked up his copper working style over time but he feels that his techniques became more refined after attending a workshop put on by George Dixon, whom he says is currently one of the best in the business. “I enjoy working with copper but it presents different challenges from doing repoussé in steel. Copper is very yielding to the tool and tends to show every tool mark, while steel is a much harder metal and doesn’t show the telltale lines created by tooling the metal into a raised form,” he said.

It was during the process of ordering materials to build the bike shop sign that he became involved with Storm Copper, and true to Sullens’ luck, this relationship has become one of tremendous satisfaction.

“I was ordering copper from another source but after several frustrating experiences I became very dissatisfied with their service, so I started surfing the Internet and that’s when I found Storm Copper. There was a little mix up with my order and I called their customer service department and spoke with a very nice lady who took down my information, then I got a call from another person who quickly followed up with more details. It seemed to me that everyone in that company had taken ownership of my problem and took a personal interest in resolving it and making sure I was happy with my purchase. I haven’t seen customer service like that in a very long time. I’m a Storm Copper customer for life,” he said.

This ornate metal screen features a copper repoussé of a four-foot alligator.

Although Sullens prefers to work in heavier gauges of copper, the airborne copper lady for his latest project was made from 18 gauge copper sheeting. Should you have a copper project in mind, Storm Copper has the perfect piece of copper to meet your needs and expectations. But if something should go awry between the order and the execution, one thing you can count on as sure as copper’s golden hue, the customer service can’t be beat.

You can see more photos of Sullens’ artistry at his page on FaceBook.

Order on line, or call our friendly customer service department toll free at 888-334-2177.

By Frank Ross

There are many ways to dress up a truck, trailer, garage or workspace but none of them have the dramatic impact and appeal that aluminum diamond plate provides. The popularity and durability of diamond plate is most often seen on fire trucks, ambulances and heavy-duty trucks, but in recent years folks have found a way to incorporate this highly durable, attractive metal into just about every conceivable form known to man. Simply put, if a design idea in conceived, someone has built it in diamond plate.

In addition to the standard motor vehicle dress ups, tool boxes, kick plates and workbench applications, diamond plate shop accessories have been created in everything from tool and towel racks, trash cans, switch plates and even shop lights. However, if you’re the typical home owner with a shop and tools, you want to make as many of these yourself to save a few bucks and have the exact dimensions that meet your particular needs.

For common uses such as kick plates, Quick Ship Metals has precut diamond plate aluminum ready to ship, and special orders cut to specific sizes are not a problem. Both are routinely shipped out daily. For a quick solution to shelving needs in a garage or work area, these heavy-duty one-piece Diamond Plate Shelves are perfect. They’re extremely strong and ready to mount.

Although the eye appeal is a strong motivator for using diamond plate, the ease of working with it is also a major factor. You can cover a lot of abuse on the front, sides and back gate of a horse trailer by wrapping it with .063 diamond plate. It’s easy to cut, shape and attach with a minimal amount of tools and labor. Another positive aspect of this versatile metal is the added weight to a vehicle or trailer is minimal.

When selecting diamond plate, the most common question consumers have is related to thickness. In general there are two common areas of application, decorative and structural. For decorative use where you are not supporting weight, .063 would be a good thickness. Our .080 and .125 diamond plate is ideal for applications where you need more strength such as the interior walls of a trailer. These grades are great for uses that do not require structural support. Our Heavy Duty Aluminum Diamond Plate Corner Protectors, made of .125 DP, are very popular. It features a one piece design for solid strength and rugged protection. Some people also use the .080 grade for wainscoting in high traffic areas. For structural use or for building trailer ramps that have to support a lot of weight, use ¼” 6061-T6 TREAD PLATE.

If you’re the type of person that is more of a hands-on craftsman, the sample pack enables you to hold the metal in your hands and get the feel for the various gauges. For only $12.99 you can order an Aluminum Diamond Plate Sample Pack that contains .063″ through .125″ thicknesses offered by Quickshipmetals.com. The .250″ thickness is not in our sample pack but available upon request.

As a dedicated Harley rider in a very hot climate I can tell you that parking your motorcycle on asphalt, sand or plain dirt and hoping the kickstand won’t sink into the hot surface and topple is no way to leave your ride. What you need is a custom cut 6” x 6” Motorcycle Kickstand Plate. Besides being a sharp addition to your bike, having the peace of mind is worth a lot more than the cost of this handy plate. Another great idea for bikes is the Flame Motorcycle Pad.

This flame sculpted diamond plate motorcycle pad is custom cut from .080 aluminum diamond plate and it will provide your bike with a stunning parking spot that your buddies will definitely envy. This 10’ x 4’ bike pad will accommodate most size motorcycles and includes a non-skid rubber mat to rest on.
When the brightly polished look isn’t what you’re looking for, consider Black Aluminum Diamond Plate .063″. This unique metal gives you the advantages of a tread plate surface, without the weight of steel.

Another positive aspect of using aluminum diamond plate is the ease of care. After a while, the accumulation of road dirt and residue can leave your beautiful metal with a dull appearance. With a few easy steps and a little elbow grease, you can quickly restore the once-bright shine. Start by using a very fine steel wool to remove any accumulation of dirt and film. Next you need to use a lime-cleaning agent and a rough sponge to scrub the surface thoroughly. If you have sensitive skin, when using strong cleaners a pair of heavy-duty rubber gloves is always the wise option. Once you’ve got the film and road dirt removed, wash away the cleaner with soap and water. Now you need to apply some Mother’s Aluminum polish. A microfiber cloth is the preferred method of application, and it is best to work the polish into the surface slowly concentrating on small areas at a time for a smoother, even appearance.

Once the polish has fully dried, finish off the process and add a layer of protection by applying a coat of Mothers aluminum wax. This is the most challenging part of the job, so be very careful to use very small amounts of wax at a time. Trying to wax a large area can lead to spotting and streaking. To prevent the wax from building up on the edges, apply the wax in as thin a coating as possible, paying particular attention to rub out any streaks that begin forming.

QuickShipMetals.com carries Aluminum Diamond Plate in sizes and gauges that are perfect for any application. For additional information or assistance with your order, login to our Live Text and Chat Support try our toll free number, 1-888-2177.

© 2011 Quick Ship Metals News-Blog Suffusion theme by Sayontan Sinha