By Frank Ross

This large copper sculpture titled Father Sky is Watching Us attracted a lot of attention

Copper artist Charles Bellofatto comes by his art and passion for creating from a personal frame of reference but he also feels his ancestral Cherokee roots have influenced his direction in life. His mother was part Cherokee and he explained, “I learned those ways as a young man until my family converted to Christianity, but I never forgot who I was. Native Americans have a long history of working with copper, and many of the Southeastern tribes did a lot of copper smithing. Typically medicine men and chiefs were the only ones to wear copper on their body but other adornments were worn as well such as wrist and arm cuffs and beads. They wore gorgets, or breast plates, very similar to those worn by European soldiers. These soldiers used copper to identify themselves or their units, like dog tags, but they were also decorative,” he explained.

In the photo of Bellofatto, posing with one of his sun sculptures titled “Thoughtful Sun”, he is wearing a gorget that he created from copper sheeting. The gorget speaks of his heritage as well as his love of copper. His business card states his work and his passion in one term, Surrealistic Artist. “Because of the nature of surrealism, I’m more of a traditional surrealist and don’t care for today’s Nuevo surrealists. Surrealism appeals to be because it gives the idea that our perception, dreams and any number of emotions can be experienced in being one with the art,” he said.

Bellofatto has been a painter as well as a sculptor. “I’m an individualist. I started out studying sculpting and mixed medium, converting objects into art. I was in a junkyard, looking for pieces to work with and discovered a roll of copper in a trailer they called their ‘collectables’ trailer. I thought about copper for a long time and was strongly drawn to it and intrigued by it. I went back and bought that roll. It had been used in roofing work and was in pretty rough shape, but I was able to work with it. Now copper is my main medium,” he said.

“When I first started considering copper I saw that a lot of people were using it but their work was very repetitive and boring. I spent a lot of time studying copper smith techniques. From my experience working in a machine shop I learned what it takes to mold, form and bend metal and how to bond it together with a torch. I considered making jewelry also, but people don’t care for their skin being green so I decided on metal sculpture. It has been an evolutionary journey,” he said.

Charles Bellofatto poses with a large sun sculpted from copper sheeting, wearing his gorget.


Totally involved in all aspects of creativity, he writes poetry about the artwork he has created, but feels that working with copper is preferred method of expression.
Bellofatto started out making sun sculptures and soon started getting specific requests for custom pieces. “The sun is a strong spiritual influence for many people. All of the suns I have created have been sold. I really make them according to the individual that commissions the piece, naming them and designing to fit the personality of that person.”

Special requests are often unusual, such as the recently request from a European couple that were getting married. They wanted a spider to use in their wedding ceremony. According to Bellofatto, spiders are sacred symbols in Indian spirituality so he was happy to accommodate their request and the two pieces were used predominantly in their wedding ceremony.

For a piece titled simply “Lizard”, he experimented with several coloring techniques to create the brightly colored piece. He prefers to chemically alter the copper rather than coating it with paint. For this particular piece he used vinegar and 10-10-10 fertilizer to achieve the coloration but noted the fertilizer left a crusty texture. He also prefers using sulfur for achieving a black color. The lizard is 18” in length.

At the Ybor City Art in the Park event recently, just east of downtown Tampa, FL. Bellofatto’s large piece title “Father Sky is Watching Us” attracted a lot of attention but it was “Mother Earth Takes a Respite” that caught the judge’s eye. The judge was so taken with this work he awarded Best of Show for the sculpture and a check for $1,000 in recognition for his exceptional work. While his work has been featured in several galleries in the Tampa Bay area, but the best way to have an original Bellofatto copper sculpture in your home or office would be to call him at 1-813-935-1276.

For a great price on copper sheeting, contact QuickShipMetals.com.

Rob Koehl's multi-metal sculpture of a cutthroat trout combines copper and stainless steel.

Rob Koehl's multi-metal sculpture of a cutthroat trout combines copper and stainless steel on a forged common steel body.

By Frank Ross

Sculpting in a single metal medium such as copper or stainless steel can produce some striking works of art, but combining the two into a single piece to achieve variations in color and texture presents the challenge of joining two dissimilar metals with different bonding and heat dissipating characteristics.

Rob Koehl, a metal sculptor in Cottonwood, Arizona wanted to emphasize the shiny silver back of a trout with the warm red tones of a copper under belly. If you have ever considered working in a multiple-metal medium but avoided it because of the difficulty factor, perhaps you can benefit from Rob’s techniques and tips.

This piece is built on a base of 14 gauge common steel that is forged to achieve the curved body, and then covered with 24 gauge stainless steel on the top and 20 gauge copper sheeting for the fishes belly. Rob uses a plasma cutter, MIG welder and oxy-acetylene torch, and begins the process by drawing out an outline of a fish on the steel with a piece of soapstone. Although the tail gets cut off due to size limitations of his forge, and recreated later, Rob finds that it helps to establish the correct proportions in the beginning. When laying out the trout, he leaves a little extra material to compensate for the curve of the body.

Once the basic shape is cut out, the slag from the plasma cutter is removed and the steel goes into a forge to heat it up for shaping the body using a wooden stump and hammer. Although Rob has done it both ways, his preferred method is to braze the copper onto the steel body first and then clean up the seam by grinding away any excess brass from the brazing process before joining the stainless steel. He begins by annealing the copper, so it is soft and ready to hammer into shape around the curved steel body. The annealing process is achieved by heating the copper in a forge until it is black hot and then dropping it into water. Once the copper has cooled a bit you need to clean up the surface with a finishing pad or brush and treat the surface with silver flux.

“When brazing the copper, you have to bring the area up to heat equally and copper is such a heat sponge so you have to move the torch around quite a bit. It helps to elevate the piece so you can apply the heat from the bottom as well. With brazing you’re not stacking metal like welding. You want to use the capillary action the flux creates to suck the bronze into the gap between the copper and steel. I use Wolverine silver flux with a small brass brazing rod and a number two tip on my torch to join the copper to the common steel. Then I run a bead down that and join the stainless steel next. I’ve found that by attaching the copper first it allows me to braze the copper on better. Ideally you want to get a good half inch of soldered area along that line to make room for the next process,” he explained.

“Once I’ve joined the copper, I hammer it down around the body and go back and clean up the line with a grinder to remove all of the brass so I’m not trying to weld into the brass when I lay down the stainless steel. When forging and joining the other metals together, it’s important to lay the project down on a flat surface to make sure you’ve got a clean line. It will save you a lot of work in the end if you keep the fish flat,” he said.

To complete the look, Rob adds a ferric nitrate patina to bring out the black speckles in the steel in addition to turning the copper a deeper red. “Another technique I’ve found to add color is to heat the metal up and then brush it with a fine brass brush. The brass comes off and attaches itself to the hot surface and adds both color and dimension,” he added.

When the final buffing is done, the result is a trout so beautiful its colors are only challenged by the original cutthroat inspiration.
If you learn better by watching, check out Rob’s YouTube channel for this and other metal working techniques, or learn more about his artwork at robkoehl.com .
For all of your copper, stainless steel or other metal working supplies, shop Rob’s favorite supplier; QuickShipMetals.com.

When Rob Koehl's torch gets hot, something exciting is going to happen, like this beautiful fish sculpture.

When Rob Koehl's torch gets hot, something exciting is going to happen, like this beautiful fish sculpture.

Rob Koehl’s takes the copper he purchases from Quick Ship Metals and transforms it into stunning works of art. Being a fisherman, I might be too biased, but the detail and texture of his work got my attention quickly.

Koehl feels that his art speaks to the practice of a mystical alchemist, seeking spiritual growth, through the process of co-creation. “The direct process of metalwork, allows me to experience the processes that shape the physical world,” he said.

In working with the copper sheeting, most pieces are cut out using a plasma cutter. Koehl likes to work fast, and the plasma cutter makes that possible be he also enjoys hammering the copper. “It fascinates me how the copper can get so hard from hammering, then soft from just heating it and putting it in water,” he said. He also enjoys welding with the MIG welder and brazing with the torches, but added that grinding can be rather therapeutic.

The detail and striking patina color can only be appreciated up close.

The detail and striking patina color can only be appreciated up close.

The salmon sculpture featured in the photograph is an original piece created by commission for the buyer’s specific interest and sizes based on the wall they envisioned it to be displayed on. Another limitation was that it had to be shipped. Koehl and the owner both agree that the pictures do not do the work justice. This piece created so much interest for his work that he created a special page to display it. The piece measures 42″ x 22″.

Koehl sums up his work by saying that if he had to name a style to his art, it would have to be called Naive American. I’m thinking something along the line of metal magic might be closer to the point. To experience the full scope of his work, visit his web site at: robkoehl.com

Here’s another inspirational story for aspiring artists, especially those that appreciate the beauty and potential of copper.

Pete-McCaskill-1Pete McCaskill is a Quick Ship Metals customer that gives copper sheeting some very attractive twists and turns, not to mention very unique coloration. McCaskill was born and raised in Vicksburg, Mississippi where he took every opportunity to study art. Now, he feels he has found his true calling.

In his philosophy statement, he says, “Each of my sculptures represents an effort to bring into a single harmonic expression the various characteristics in the material and its form.” To achieve this he uses old pieces of driftwood and other wood he as designated “FOG” wood, because it was Found on the Ground. While some of his work is strictly wood, McCaskill also uses copper extensively, as he did with this mesquite and copper sculpture entitled “Precious Division”.

Finding just the right piece of wood often takes some time because he’s looking for just the right bend, shape and size to compliment the subject he wishes to express. “Many times it is the nature of the wood that directs me into what the finished piece will be. The wood was alive once before and I have the opportunity to bring it to life again. If I can look and ‘listen’ to its many voices, and by voices I mean all of the various characteristics of the wood, I can then bring to life a beautiful expression that is contained within,” he said.

You can view his other pieces or purchase one for your own collection, by going to http://www.petemccaskill.com/gallery.php

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