By Frank Ross

This large copper sculpture titled Father Sky is Watching Us attracted a lot of attention

Copper artist Charles Bellofatto comes by his art and passion for creating from a personal frame of reference but he also feels his ancestral Cherokee roots have influenced his direction in life. His mother was part Cherokee and he explained, “I learned those ways as a young man until my family converted to Christianity, but I never forgot who I was. Native Americans have a long history of working with copper, and many of the Southeastern tribes did a lot of copper smithing. Typically medicine men and chiefs were the only ones to wear copper on their body but other adornments were worn as well such as wrist and arm cuffs and beads. They wore gorgets, or breast plates, very similar to those worn by European soldiers. These soldiers used copper to identify themselves or their units, like dog tags, but they were also decorative,” he explained.

In the photo of Bellofatto, posing with one of his sun sculptures titled “Thoughtful Sun”, he is wearing a gorget that he created from copper sheeting. The gorget speaks of his heritage as well as his love of copper. His business card states his work and his passion in one term, Surrealistic Artist. “Because of the nature of surrealism, I’m more of a traditional surrealist and don’t care for today’s Nuevo surrealists. Surrealism appeals to be because it gives the idea that our perception, dreams and any number of emotions can be experienced in being one with the art,” he said.

Bellofatto has been a painter as well as a sculptor. “I’m an individualist. I started out studying sculpting and mixed medium, converting objects into art. I was in a junkyard, looking for pieces to work with and discovered a roll of copper in a trailer they called their ‘collectables’ trailer. I thought about copper for a long time and was strongly drawn to it and intrigued by it. I went back and bought that roll. It had been used in roofing work and was in pretty rough shape, but I was able to work with it. Now copper is my main medium,” he said.

“When I first started considering copper I saw that a lot of people were using it but their work was very repetitive and boring. I spent a lot of time studying copper smith techniques. From my experience working in a machine shop I learned what it takes to mold, form and bend metal and how to bond it together with a torch. I considered making jewelry also, but people don’t care for their skin being green so I decided on metal sculpture. It has been an evolutionary journey,” he said.

Charles Bellofatto poses with a large sun sculpted from copper sheeting, wearing his gorget.


Totally involved in all aspects of creativity, he writes poetry about the artwork he has created, but feels that working with copper is preferred method of expression.
Bellofatto started out making sun sculptures and soon started getting specific requests for custom pieces. “The sun is a strong spiritual influence for many people. All of the suns I have created have been sold. I really make them according to the individual that commissions the piece, naming them and designing to fit the personality of that person.”

Special requests are often unusual, such as the recently request from a European couple that were getting married. They wanted a spider to use in their wedding ceremony. According to Bellofatto, spiders are sacred symbols in Indian spirituality so he was happy to accommodate their request and the two pieces were used predominantly in their wedding ceremony.

For a piece titled simply “Lizard”, he experimented with several coloring techniques to create the brightly colored piece. He prefers to chemically alter the copper rather than coating it with paint. For this particular piece he used vinegar and 10-10-10 fertilizer to achieve the coloration but noted the fertilizer left a crusty texture. He also prefers using sulfur for achieving a black color. The lizard is 18” in length.

At the Ybor City Art in the Park event recently, just east of downtown Tampa, FL. Bellofatto’s large piece title “Father Sky is Watching Us” attracted a lot of attention but it was “Mother Earth Takes a Respite” that caught the judge’s eye. The judge was so taken with this work he awarded Best of Show for the sculpture and a check for $1,000 in recognition for his exceptional work. While his work has been featured in several galleries in the Tampa Bay area, but the best way to have an original Bellofatto copper sculpture in your home or office would be to call him at 1-813-935-1276.

For a great price on copper sheeting, contact QuickShipMetals.com.

Rob Koehl's multi-metal sculpture of a cutthroat trout combines copper and stainless steel.

Rob Koehl's multi-metal sculpture of a cutthroat trout combines copper and stainless steel on a forged common steel body.

By Frank Ross

Sculpting in a single metal medium such as copper or stainless steel can produce some striking works of art, but combining the two into a single piece to achieve variations in color and texture presents the challenge of joining two dissimilar metals with different bonding and heat dissipating characteristics.

Rob Koehl, a metal sculptor in Cottonwood, Arizona wanted to emphasize the shiny silver back of a trout with the warm red tones of a copper under belly. If you have ever considered working in a multiple-metal medium but avoided it because of the difficulty factor, perhaps you can benefit from Rob’s techniques and tips.

This piece is built on a base of 14 gauge common steel that is forged to achieve the curved body, and then covered with 24 gauge stainless steel on the top and 20 gauge copper sheeting for the fishes belly. Rob uses a plasma cutter, MIG welder and oxy-acetylene torch, and begins the process by drawing out an outline of a fish on the steel with a piece of soapstone. Although the tail gets cut off due to size limitations of his forge, and recreated later, Rob finds that it helps to establish the correct proportions in the beginning. When laying out the trout, he leaves a little extra material to compensate for the curve of the body.

Once the basic shape is cut out, the slag from the plasma cutter is removed and the steel goes into a forge to heat it up for shaping the body using a wooden stump and hammer. Although Rob has done it both ways, his preferred method is to braze the copper onto the steel body first and then clean up the seam by grinding away any excess brass from the brazing process before joining the stainless steel. He begins by annealing the copper, so it is soft and ready to hammer into shape around the curved steel body. The annealing process is achieved by heating the copper in a forge until it is black hot and then dropping it into water. Once the copper has cooled a bit you need to clean up the surface with a finishing pad or brush and treat the surface with silver flux.

“When brazing the copper, you have to bring the area up to heat equally and copper is such a heat sponge so you have to move the torch around quite a bit. It helps to elevate the piece so you can apply the heat from the bottom as well. With brazing you’re not stacking metal like welding. You want to use the capillary action the flux creates to suck the bronze into the gap between the copper and steel. I use Wolverine silver flux with a small brass brazing rod and a number two tip on my torch to join the copper to the common steel. Then I run a bead down that and join the stainless steel next. I’ve found that by attaching the copper first it allows me to braze the copper on better. Ideally you want to get a good half inch of soldered area along that line to make room for the next process,” he explained.

“Once I’ve joined the copper, I hammer it down around the body and go back and clean up the line with a grinder to remove all of the brass so I’m not trying to weld into the brass when I lay down the stainless steel. When forging and joining the other metals together, it’s important to lay the project down on a flat surface to make sure you’ve got a clean line. It will save you a lot of work in the end if you keep the fish flat,” he said.

To complete the look, Rob adds a ferric nitrate patina to bring out the black speckles in the steel in addition to turning the copper a deeper red. “Another technique I’ve found to add color is to heat the metal up and then brush it with a fine brass brush. The brass comes off and attaches itself to the hot surface and adds both color and dimension,” he added.

When the final buffing is done, the result is a trout so beautiful its colors are only challenged by the original cutthroat inspiration.
If you learn better by watching, check out Rob’s YouTube channel for this and other metal working techniques, or learn more about his artwork at robkoehl.com .
For all of your copper, stainless steel or other metal working supplies, shop Rob’s favorite supplier; QuickShipMetals.com.

Stefan Alexandres looks over the elaborate copper work he created on two medieval themed doors.

I met Stefan Alexandres at a medieval-themed Orlando restaurant, complete with a museum that included a forge for working with iron and copper.  Just inside the shop’s entrance, surrounded by displays of various mechanical torture devices, I was taken with two huge doors covered with stunning works of copper art. The artwork featured very ornate designs and dragons typical of the period.

I inquired about the doors, and the man who rose to respond was Alexandres. I soon learned he is the copper artist in residence at the museum when he is not teaching one of his classes at the Crealdé School of Art in Winter Park, Florida.

The doors, which were his creation, had been removed to repair damage that had occurred from misuse. The technique used to create the elaborate metal work was repoussé, a love of his since childhood.

Repoussé is a technique that dates back to antiquity, and perhaps that’s where copper artist Stefan Alexandres was first exposed to the love of his life that is second only to his wife and daughter.  Not that he is that old, but Alexandres, a native of Greece began his professional life at the tender age of 12 when he became an apprentice for the traditional metal arts in Athens where he worked from 1964 to 1972. His training was based in the instrumental Byzantine Art for ritual tradition of Greek Orthodox Church. He was also involved with museum reproductions for archaic designs. After spending 2-1/2 years in the army he opened his own studio, and then traveled to Europe, Africa and Asia, before immigrating to America in 1989 with his wife and daughter.

Alexandres begins a piece with the chasing technique, following lines of the sketch he has drawn upon the metal's front surface.

Repoussé and its companion technique chasing are two processes that go hand in hand. Repoussé is a French word that describes the process of working a malleable metal from the reverse side to form an ornamental design. Chasing is a term which refers to a groove or channel that is formed by pressing down with tools from the front side of a piece of metal. A work of metal art is begun by first chasing the design from the front, and then embossing (repoussé) from the backside. These steps are alternated as many times as necessary until the work is completed to the satisfaction of the artist.

Alexandres looks at several full-sized drawings created for other projects.

This time consuming art form is not for everyone. Alexander explains that many of his students begin a project and then give up because this process doesn’t lend well to instant gratification. The process requires patience and perseverance to slowly expand and shape the thin sheets of copper without breaking through.

But before any work can begin, there has to be a plan. Alexandres was good enough to illustrate the process.

“I start all of my projects with a scale drawing on a small piece of paper to make sure I have the correct idea. It is easier to make corrections on paper than copper. When I feel I have what I want, I expand the drawing to a full-size and then transfer that to the copper sheeting. I make my own drawings based on my imagination. I draw inspiration from history, mythologies, folktales and real life. Preliminary drawings are my means of exploring the potential of an idea by saturating it with many visual possibilities. These drawings are overlaid and combined together to create a new assemblage that captures the original inspiration. The final piece is often the culmination of these new visual ideas integrated with visions I had documented years ago in small sketches,” he said.

A box of half-finished copper hearts sits on a bench in Alexandres' studio.

Alexandres says he always recommends students make a heart for their first repoussé project because the process is a quick introduction that teaches the basics of creating a design, and then they can expand on the basic shape that by adding other features such as words or flowers. In his St Cloud, Florida studio a box of copper hearts stand as a testimony to those numerous and varied heart projects. Copper artwork in various stages of completion hangs from every available rafter and wall of his studio and each has a story behind it.

“Over the years I’ve done a lot of trees because they give you a freedom to let the work take on its own direction. With a horse, for example, you have to worry about proportions, but trees grow as they wish and proportions are not a critical issue, within reason,” he said.

That said, Alexandres trees are not just simple trees. Looking more closely, in the detail of the tree bark, faces peer out from within the trunk, adding additional points of interest. This 32” x 28” piece is titled “Devotion.” He explains the faces by saying, “In some cultures, humans regard plant forms as spirit beings, separate from him but sharing in life and respected as such, here is that modern man must respect nature as a life form.”

This 32” x 28” piece is titled “Devotion.” He explains the faces by saying, “In some cultures, humans regard plant forms as spirit beings, separate from him but sharing in life and respected as such, here is that modern man must respect nature as a life form.”

Enamel on copper is another passion of his, and jewelry of a different sort is his latest direction. “The things I’m doing are not like anything you’ll find anywhere. I’m working on a series of titanium rings that are quite unusual. No other artist is doing what I’m going. If there is one, I want to meet them,” he said smiling.

When working on a small flat piece of copper Alexander sets his work in a container of German pitch to anchor it in place, allowing for detailed work without movement.  For larger pieces he uses common roofing tar because of the cost. German pitch, he cautions, is very expensive. As he moves his torch over the roofing tar to soften it beneath his work, the acrid smell rises to fill his studio. Once the pitch has been softened, the copper can be worked carefully until the pitch begins to harden again, then the torch must be reapplied to maintain the desired resistance beneath the metal. Once the work has been completed from the back side, the metal must be heated for removal, cleaned of the pitch and repositioned for chasing work on the front side.

To achieve the various thicknesses and intricate detail he desires, creating the tools to create the art is the first challenge. Alexandres hefts his tool bin and moves it across the studio, setting it down with a pronounced thud. From its many pockets tools protrude a plethora of steel tools of various shapes and sizes. He also has a collection of hammers that would lead one to believe that he never met a hammer he didn’t like. One work bench is literally surrounded by hammers hanging from a rack. Each rack is packed with a variety of different weights and shapes designed to achieve a variety of affects.

“You can spend thousands of dollars on tools. Copper or any type of metal artwork is a limited market and the potential for sales is small, so the tools are therefore expensive. It’s not like a bicycle, where every home has at least one. So, every artist has their own inventions. I have never seen two artists use the same tools. I have developed my own, but other artists would have something similar to substitute,” he explained.

To illustrate his point Alexandres moved to the table he uses for hot work and started pulling out pieces that he has created to form various shapes, and one was the shortened handle of a baseball bat. He uses it to support his work when forming a large curving shape such as a metal mask.

For the most part, Alexandres' selection of tools were created for specific techniques.

Alexandres works with all types of copper, silver and gold but the bulk of his work is based in copper. Although the bulk of his work is done on the middle weights of copper sheeting, he has worked with all thicknesses of copper from foil to the heavier gauges, selecting the appropriate thickness that matches the ultimate ambition of that day’s vision.

To complete a piece of copper artwork, Alexandres uses a variety of color effects are created by a combination of several methods and techniques. Special paints, metal stains, traditional patinas and gold or silver leaf create more dramatic effects. In the end, bees wax or clear varnish protects and retains the finish. In my next article, we will delve into the techniques Alexandres uses to color or patina his artwork.

In the meantime, you can explore more images of his work at his website, http://stefanalexandres.com/Art/Home.html. If you are inclined to study the techniques of chasing and repoussé, perhaps you would be interested in one of his classes at Crealdé School of Art.

Should you have the urge to jump right in and start a project of your own right away, QuickShipMetals.com has just the right piece of copper waiting for a creative imagination.

Sean Alton creates beautiful metal art using copper and various enameling techniques. “The majority of my work is in copper. You can’t beat it,” Alston said.

Just watching the video will make you want to give it a try. Call our customer service staff to order your copper when you’re ready. 1-888-334-2177.

This video demonstrates a very easy technique for etching copper, and the purpose of this post is not to endorse the product but to share the technique. Copper etching is a great technique for creating beautiful pieces of metal art that stand alone, or can be used as a part of other projects.

When Rob Koehl's torch gets hot, something exciting is going to happen, like this beautiful fish sculpture.

When Rob Koehl's torch gets hot, something exciting is going to happen, like this beautiful fish sculpture.

Rob Koehl’s takes the copper he purchases from Quick Ship Metals and transforms it into stunning works of art. Being a fisherman, I might be too biased, but the detail and texture of his work got my attention quickly.

Koehl feels that his art speaks to the practice of a mystical alchemist, seeking spiritual growth, through the process of co-creation. “The direct process of metalwork, allows me to experience the processes that shape the physical world,” he said.

In working with the copper sheeting, most pieces are cut out using a plasma cutter. Koehl likes to work fast, and the plasma cutter makes that possible be he also enjoys hammering the copper. “It fascinates me how the copper can get so hard from hammering, then soft from just heating it and putting it in water,” he said. He also enjoys welding with the MIG welder and brazing with the torches, but added that grinding can be rather therapeutic.

The detail and striking patina color can only be appreciated up close.

The detail and striking patina color can only be appreciated up close.

The salmon sculpture featured in the photograph is an original piece created by commission for the buyer’s specific interest and sizes based on the wall they envisioned it to be displayed on. Another limitation was that it had to be shipped. Koehl and the owner both agree that the pictures do not do the work justice. This piece created so much interest for his work that he created a special page to display it. The piece measures 42″ x 22″.

Koehl sums up his work by saying that if he had to name a style to his art, it would have to be called Naive American. I’m thinking something along the line of metal magic might be closer to the point. To experience the full scope of his work, visit his web site at: robkoehl.com

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