
Jesse Lupo stands beside his latest distilling marvel made of stainless steel and copper. This 40-gallon still is designed to distill any type of alcohol except Vodka.
Jesse Lupo has been ginning up the heat on welding rods for another still in his shop in Maine and this one is a real beauty, wrapped in a sheet of decorative Georgia style embossed copper. While this particularly distinctive style of copper sheeting is very striking to the eye, it also caused some head scratching at Trident Welding.
Jesse ordered a full size sheet of the Georgia style copper sheeting, which is normally 96” long. When he started measuring to make the cuts for the outer surface of his latest still, he noticed that the copper sheeting was 1-1/4” shorter than expected. Since he has always been pleased with the quality and service from QuickShipMetals.com he called to see why this sheet did not meet his expectations.
What he learned caused him to have one of those “Ah” moments, that we’ve all experienced when the unconsidered obvious is explained. This style of copper sheeting starts out a full 96” in length, but because the Georgia Style pattern is embossed, the surface is raised and that increased height comes at the expense of length and width which are drawn up by the embossing process.
“When it was explained to me it made perfect sense. I just hadn’t considered it before. It’s a beautiful pattern and really gives a dramatic look to this 40-gallon steam jacketed still,” he said.
The copper in this particular design is used to dress up the exterior and conceal the insulation layer on the outside of the steam jacket. The steam is used to heat up the mixture and create the alcohol. Once he is finished with the actual construction of a still, the task of polishing has to be done. For the copper on his stills, Jesse uses Top Brite®, a product similar to Brasso®, but he feels it works much faster and produces a better, longer lasting shine.
For the discoloration that welding creates in stainless steel, he says that a wire brush and a lot of elbow grease is the solution. Another professional trick he shared is to use a vibrator sander and a Scotch-Brite® pad. Once he’s through with the polishing work, he washes the stainless steel with isopropyl alcohol to remove any impurities.
If you’ve got a project that would be improved by a piece of decorative copper, QuickShipMetals.com has an excellent selection that includes Hammered Connecticut , Hammered New York, Hammered New Hampshire, Hammered New Jersey, Hammered Georgia, in addition to the Hammered Georgia pattern.
Log onto the Live Chat link from the website, or call the toll-free number 888-334-2177 and make something happen!
For more information on stills and Jesse’s Trident projects, see the previous article Big Things Brewing at Trident Welding.
















