By Frank Ross

In this piece titled "Copper Swirl", Phillippa uses copper foil to add both color and texture to her work.

Phillippa Lack, known more simply as Phil; is recognized by the International Organization of Silk Painters as a Master Silk Painter. She has developed her artful talent over 24 years of dedication to detail, color and a passionate devotion to fine quality needlework.

Her work is distinguished by a love of bright colors, texture and innovative design elements using a variety of accents such as beads, shells and now copper foil. She acquired her love of color growing up in the tropical world of Jamaica and has been pursuing their ultimate combinations ever since. Her home now is in Cheyenne, Wyoming, where she balances her time between gardening and painting her beloved fabric, silk, when the winter winds howl across the high plains.

On the direction of her work she muses, “I do a lot of what I call ‘what if’ creating. I take a piece of silk and some sort of embellishment and say, ‘what if I do this or that’? Sometimes it works out, sometime it doesn’t.”

Copper came to her attention when she discovered the many and varied colors that were possible through patinas, and the textures that were possible with the use of copper foils. “I use the .001 thickness copper foil because I’m concerned the thicker foil might damage my sewing machine, but the .001 sews beautifully. I heated it over my gas stove by nailing it to the wall and holding the foil with a pair of tweezers to heat it. I had my wok handy with water and dropped the hot metal into it to cool. The colors came out beautifully,” she said.

This unfinished piece uses copper foil that has been run through a paper crimper to give it texture and a three diminsional feel.


“Another trick I used with the copper foil is to run it through a paper crimper. It makes very nice pleated peace, then I used an ordinary needle to sew it to the fabric backing. I use a calico backing with the silk fabric on top and sew the copper to that. I’m not a quilter, but it’s the same type of technique,” she added.

Much of her work involves hand stitching and she laments the passing of this once common dedication to quality. “Hand stitching is common in England still today. You can actually make a good living in England doing hand stitching and embroidery. They have the first royal school of needlework. Historically, their garments were heavily embroidered, so they had to have people who could do this work,” she said.

She explained that during her childhood growing up in Jamaica she had an hour of art and embroidery classes almost every day in school. The tradition of handwork was handed down but she feels today, here in this country, young people want everything to be quick and easy. “I don’t mind machine work but the best work is done by hand. People say to me, ‘My aunt could do that on her machine’, but she couldn’t. Handwork is the finest work,” she insists.

Copper is also used in this piece to enhance the feeling of motion.

Phillippa first discovered the fine art of silk painting when she and her husband went to France to collect their daughter who was studying French while staying with a French family. “The lady was an incredible generous. She gave me a silk scarf she had painted. It was so beautiful, I wanted to protect it and said that I would frame it to display on the wall. She quickly corrected me, saying that it was to use and to wear. I was so taken by its beauty that I came back with some French silk dyes and a book that my daughter translated for me from the French it was written in. I spoiled a lot of silk learning how, but now I don’t spoil as much. I’ve learned to correct my mistakes,” she recalled.

Silk painting, she explains is an exactingly critical art. “With silk, once you touch your brush and dye to the silk you are committed, there’s no going back.”

In her artist statement she explains her devotion to this artwork, “The fluid surface of the silk dares me to play with its shifting textures. The fibers hold and release the tropical colors of my childhood in their own quixotic alchemy. From the sheer transparency of silk chiffon to the deeply-plied silk charmeuse, each fabric takes the precious French dyes from my brush like a willful child.”

Until the recent downturn in the economy, she was supplying five boutiques with scarves and silk fabric. Today she does custom yardage on commission and will do custom creations for reproduction in digital printing. But that is an expensive process, costing around $35 per yard for the reproduction costs alone. While that may sound expensive, she has created dresses from fabric that cost $95 a yard, and she explained, with the digital printing you don’t have to sit down and paint 20 yards of fabric the exact same way, yard after yard.

In the spring of this year, her work was on display at an exhibition titled “Silk Roads meet in Verona, Italy”. Phillippa also teaches her craft at various seminars around the country, but she is often frustrated with her students whom she says do not want to take time to learn their craft properly. Her advice for those who think they have arrived is priceless, and applies to other disciplines as well. “It’s what you learn after you know it all that makes a difference,” she admonishes.

“People have sent me aluminum foil to try but I haven’t used it yet. It might be ok, but the colors of the copper are so beautiful. I am so intrigued by the colors of copper. Looking at my supply of materials, it is time for me to order some more. I’ve used up most of the last order I made with Storm Copper,” she said.

To learn more about Philippa’s silk painting, visit her website, http://www.pkldesigns.com/. She also recommends two books for further study.

This Lustr’ed Cloth .. a fibre artists’ workbook of metals by Alysn Midgelow-Marsden. This book is published by Artfully Bound in the UK. ISBN 10: 0-9554048-1-9

Paper, Metal and Stitch by Maggie Grey and Jane Wild. Published by Batsford, UK. ISBN 0-7134-8918-9

To try your hand at creating with copper, order some copper foil from QuickShipMetals.com and let the colors flow!

Quick Ship Metal's circle shear slowly turns out another perfect copper circle.

Quick Ship Metal's circle shear slowly turns out another perfect copper circle.

No matter what size, shape or physical profile of copper cut you may need, Quick Ship Metals can make it happen fast and to exact specifications. This capability now includes a circle shear machine that produces perfect copper circles and rings.

Copper circles are commonly used for a variety of crafts and metal art, including metal spinning of ferrules, bowls, cups or most anything round. Copper circles are also used as fence post caps, heat diffuser plates, pipe-end caps and as round plates used in tube heat exchangers.

Other industrial uses for copper gaskets include heat exchangers, compressors, condensers, pumps, valves, and general industrial applications in all sizes & shapes.
According to plant industrial engineer, Steve Crumley, “QSM’s circle shear works like a giant can opener, slowly turning a piece of square copper sheet while heavy pressure is applied to the round cutting wheel. For thicker copper sheet, several revolutions may be required to insure a precise, even cut.”

Crumley adds, “by cutting a 35” circle, then readjusting the Circle Shear to cut a 33” circle from the original, you end up with a 35” ring, or washer up to 1/8” in thickness, and that’s a pretty serious washer!”

For fast-order response for these common uses, QSM stocks a wide range of copper circles from 3-1/2” to 35” in diameter, cut from copper sheet from .002” (20 gauge) to .125” (8 gauge) thick.

QSM also produces made-to-order copper circles for a wide variety of industrial and electrical applications, but many are destined for arts and crafts projects such as enameled copper jewelry, wind chimes, or this run of copper coins that the Shivley family had stamped to commemorate a 10-year anniversary. Smaller diameter circles are produced by a machine that punches circles out in diameters of 1″, 2″, 2-1/4″ and 3″ sizes that are ideal for many creative metal projects.

The circle shear machine is just one part of the overall capability QSM maintains to provide custom cutting, shaping, punching, milling and plating of copper to meet the most diverse customer requirements and production schedules.

When you need copper, call the experts at Quick Ship Metals. They’ll give you a great price on copper circles, without giving you the run around!

As a collective society we tend to think of ourselves as very sophisticated, more refined and better educated than our ancestors. To some degree that may be true. After all we have the iPod and the iPhone, and some of us can actually use them.

Much of our national pride in anchored to technology, but just a few years ago only one in 10 homes in this country had a telephone. These wooden boxes with gleaming brass bells mounted prominently above the mouthpiece were considered a luxury. They were mounted permanently on the wall, connected to the world with small copper wires.

Politicians like to take credit for the fact that our nation put a man on the moon, but I can remember standing outside in our front yard, looking up in the dark sky, as the Russian Sputnik passed overhead. Sunlight reflecting off of its metal surfaces glowed brightly as neighbors remarked that people have lost touch with reality.

Sadly, they were right, but not for the reasons they were considering. In our rush to adapt new technologies, we have lost the connection to and awareness of things that were common knowledge for elementary students only a generation past.

For example, on a really cold winter’s day, people often say, “It’s cold enough to freeze the balls off of a brass monkey,” snickering at the visual image and sexual connotation that remark conjures up. But, historically, the term had nothing to do with the animal, nor its anatomy. In the early history of the world’s navies, power was projected with a fleet of wooden warships bristling with cannons and the will to use them. In battle, it was critical to have a ready supply of cannon balls placed in strategic positions on the gun deck. To keep them in place, they were stacked on a metal plate with indentations to keep them from rolling away. Starting with a base of sixteen, these square-based pyramids could hold a supply of 30 cannonballs in a small area next to each cannon. These monkeys were made of brass, so they wouldn’t rust in the harsh environment of salt and sea. Unfortunately, one thing the navy didn’t consider is brass contracts faster than steel. When it was really cold, the brass contracted so much it would literally squeeze the steel cannon balls out of the rack and they would roll about on the deck, while sailors scampered about to gather them.

And what about the term, right-hand man? We use it often, and although there is a general understanding of the meaning, the origin and importance of the term has been lost to a population with a disdain for history. During this same period in time, a gentleman defended himself with a blade of cold steal that he carried on his left side. If an enemy wanted to do you harm, all they had to do was win your confidence to the point that you allowed them to walk on your right side. When an assailant approached, the deceiver only had to do keep you from drawing your sword by restricting the motion of your right hand, and in the flash of a blade of steel you were done in. Therefore, only your most trusted friend was allowed to walk on your right side, and he became known as a right-hand man. Unfortunately, as Caesar found out the hard way, right-hand men could be bought for a price or the promise of power.

Only a few years back, every community had a blacksmith. Although scarce today, there are still many men practicing this time-honored craft. The term “smith” means they make things, or are craftsmen, and the “black” part of “blacksmith,” means that he is someone who works in “black” metal — iron — as opposed to the “white” metals such as tin or silver. While Hollywood has popularized the image of a man pounding out horseshoes in the old west, these craftsmen were important because they created many things that were necessary for our daily existence. From plowshare to wagon wheel, hinge and hearth as well as the cooking vessels than hung on the hearth, if it was made of iron, it came from the village blacksmith’s forge.

While we may have lost the awareness of these men and their skilled craftsmanship, we have not lost our affection for things of metal. In our homes and offices, we surround ourselves with metal décor and accent our rooms with stainless steel, copper and brass. Sure, it’s serviceable, durable and beautiful, but I think the reason we love metal around us runs deeper than we might imagine. There is a sense of strength and permanence in the touch of metal that connects us back to a simpler time when things were made to last.

In the coming weeks, I’m going to share an occasional “metalic moment” with you, and take a look at the techniques used to work with metal. Who knows, you might have the heart of a blacksmith waiting to be discovered.

In the meantime, if you’re considering a purchase of metal for a project, please evaluate the wide variety of metals offered at quickshipMetals.com

Audrea

When talking to a particularly kind or helpful person on the phone, it is a natural curiosity to wonder who that person is, and how they maintain such a cheerful demeanor. Audrea is a person that generates that curiosity in many people she deals with each day.

A native Tennessean, Audrea comes by her curiosity about metal and familiarity with metal projects somewhat naturally, due to her husband’s hobbies and handiwork. When it comes to questions about diamond plate and automotive applications, Audrea can draw upon her experience watching her husband fabricate pieces out of diamond plate for different off road vehicles as well as show cars.

“I like helping people and seeing how they use the metals they order. We deal with a lot of different customer needs, from jewelry and art work to people who are rebuilding automobiles. I’ve always liked talking to people, helping out with whatever problem they have. Sometimes I don’t know the answer to their problem, so I check with others on our customer service team. If they don’t know the answer, I’ll go online and search the Internet until I find an answer. People are sometimes surprised that I go to those lengths, but it’s my job to help people solve the challenges they face working with metal,” she explained.

By Frank Ross

Reware's Juice Bag

Now you can recharge your favorite electronics communication devices, thanks to the amazing nature of copper, and the innovative "Juice Bag."

Technology has become such an integral part of our daily lives, it’s hard to remember what life was like without the intrusion of that familiar ring-tone announcing a cell phone call, text message or email needing attention. While some may feel these devices are overwhelming or unnecessary, for today’s active lifestyles personal communications devices are mandatory.

Now that high-tech devices have broken down the barriers which kept us tethered to a physical location, conducting business or checking the latest sports news in a coffee shop, beach side resort or golf course is considered the norm, and those who don’t the “abnormal.” The one challenge all of these savvy communicators face is the dreaded tone or flashing symbol announcing the unthinkable – LOW BATTERY!

Today, thanks to the highly conductive and flexible nature of copper, a low-battery warning doesn’t have to mean the end of your remote connectivity. The Atlanta-based company Reware has developed a portable charging system that uses the innovative copper-based CIGS (Copper-Indium-Gallium Sulfide) solar film. Reware’s introduction of the “Juice Bag,” which is available in several popular styles, has the potential to solve this problem and provide unlimited mobility. The bag gets its name from its ability to “juice up” or recharge your favorite electronic devices. This multifunction bag features a built-in electronic charging station that can recharge small electronic devices, including satellite, cell phones, GPS units, PDAs, iPods, MP3 players and digital cameras.

To accommodate different lifestyles, the Reware Juice Bags are sold as backpacks, totes and messenger bags, convenient for travelers, campers, hikers, fishermen, students and business professionals.

The Reware Juice Bag weighs the same as an average backpack and comes equipped with a built-in universal socket into which a variety of devices can be plugged. A light-weight, copper-based solar panel located on the outside of the bag captures the sun’s energy and charges the system as you go about your daily activities. The time it takes to charge an electronic device is equivalent to the time it takes using a standard electrical outlet— between two and six hours.

Henry Gentenaar, a managing partner at Reware, said they carry the largest selection of solar bags using CIGS technology and, “Thanks to the sturdy composition of the copper-based solar film, Reware bags are high quality and durable.”

The use of CIGS technology in this product not only highlights the progress of solar panel design, but also illustrates the significant role that copper is playing in the advancement of mainstream solar panel usage.

“The great thing about using copper-based panels is that they are very powerful and rugged. We chose copper-based technology because it’s reliable,” Gentenaar added.

For years, copper has been the metal of choice for HVAC, plumbing and building and construction needs because of its durability, recyclability and thermal and electrical conductivity.

“This is really exciting new technology, and it’s no surprise that copper is an enabler in it,” said Bob Weed, vice president of OEM for the Copper Development Association. “In today’s mobile world, a portable electronic charging station is a must have for anyone who wants to stay connected.”

Farhad Moghadam, CEO of Ascent Solar, a Colorado-based company which produces copper-based CIGS solar film, said that the copper solar technology’s efficiency makes it ideal for solar backpacks. Moghadam explained that the use of copper cells carries the benefit of weight reduction, which is a big concern for manufacturers of solar back packs. The thin nature of the copper-based material (only a few microns thick) makes them lightweight and portable, and surprisingly durable for outdoor recreational activities.

“Copper’s electrical and thermal conductivity is what makes it so valuable in increasing the efficiency of CIGS solar technology,” said Moghadam.
The copper film can be manufactured at lower temperatures than other materials, decreasing the manufacturing cost. Solar backpacks for consumers would never have been possible without the decrease in cost of manufacturing attributed to copper.

Several companies, including Sunload and Clear Blue Hawaii, are incorporating copper-based solar panels in their own versions of portable electronic charging stations for the consumer. Along with the solar backpack line, Reware plans to launch portable charging mats that fold to the size of a magazine and can be unfolded to create a charging station. These are popular in military applications, and will soon be available to the public. Gentenaar plans to have the product launched in early 2010.

See the full line of Reware products at their online store: Reware Solar Bags

lightning_wide-700

This timed exposure of multiple lightning strikes probing for unprotected electronics illustrates the very real threat to humans and their homes. The many lights beneath this storm is Norman, Oklahoma. Photo courtesy of the National Severe Storms Laboratory (NSSL).

Protecting your valuable electronics from electrical surges and lightning strikes begins with the understanding that your remotely operated components are never really “off”, even when you think you turned them “off”.

By Frank Ross

I was at my desk, writing a new blog post yesterday, when a thunderstorm blew in off the Gulf of Mexico, bringing an unusually strong storm for this late in November. It was quite a storm, what the locals call a real frog strangler. The rain began falling softly at first then the skies opened up and lightning was cracking all around our central Florida home.

At the first rumble of thunder I started shutting down everything electronic, and went through our home pulling plugs to sensitive electronics. One of the most susceptible avenues of destruction is through the telephone lines, through your modem and ultimately your computer. The surge protection system I use has a plug for protecting the phone line, and they guarantee their unit will protect my computer . . . up to $1,000 in damage. Unfortunately, it will not cover the aggravation and lost time, not to mention the thousands of images I have stored on three drives. I have a backup, and you can call me a chicken, but I would rather be safe than sorry when it comes to my computer.

This circuit board shows the damage that can happen when lightning comes calling. Photo courtesy of the Copper Development Association Inc.

This circuit board shows the damage that can happen when lightning comes calling. Photo courtesy of the Copper Development Association Inc.

A very important thing to remember about lightning inside your home is that without a lightning protection system and a very good ground, nothing is safe as long as it is plugged in. Just turning your electronics off does not protect them from a lightning generated surge. And if your expensive electronics items are plugged in when you experience a direct hit, you can start making a shopping list because what you owned will be toast.

The danger is created by the design of our electronic conveniences, which are tailored to our desire to stay in one spot and use remote controls to turn entertainment components on and off.

Because of the way remote controls work, home electronics are really never “off”. All of our modern televisions, home theater systems, CD and DVD players that are remote controlled, are always on, even when we think of them as being turned off.

When you turn off the TV or DVD with the remote, the device actually goes into standby, not fully off. A small detector circuit in the device is always on, waiting for a signal from the remote to go to full power in its operational mode. When you couple this standby nature with a poor ground, it gives a lightning surge a great path to ground and the microsecond that the surge passes through your electronics on its way to ground is all it takes to fry a circuit board, chips, and power transformers.

The only way to make sure a remote controlled device is off is to unplug it. Also, keep in mind that lightning doesn’t have to be very close for you to get zapped. When lightning strikes a power pole or substation, the resulting surge of electricity can travel a long way, very fast. A good rule of thumb is when you hear thunder; it’s time to pull the plug. And in the summer, when you typically get a severe thunderstorm several days a week, it’s a good idea to unplug your electronics if you’re going to be away from home. It just makes for a more pleasant trip when you have the peace of mind that you won’t find a pile of melted metal that was once a TV, or computer hard drive on your return.

Of course, there is an easier solution; have a good lightning protection system installed and ground all of your electronics properly. That will also reduce the wear and tear on your wall outlets!

For information on all lightning protection options, call Storm Copper’s friendly customer service staff, or hook up to a live chat session on StormGrounding.com.

five-starYAHOO! Merchant gives the Storm Copper Store a five-star – EXCELLENT customer review.

In the world of business you don’t get to the top by hoping something good will happen. It takes hard work, dedication and a lot of faithful employees that represent their company well. Storm Copper is proud of their employees, and share this exciting news with them because they’re the ones that made it happen.

By Frank Ross

Some people are impossible to shop for, and I know several that fit into that category. They have everything and if something new catches their eye, they just go out and buy it. I’ve spent a lot of time looking for that special gift they will actually like, one that is useful and not something they will put in a closet or “re-gift.”

chop-n-thaw-sm

Copper thaws frozen items twice as fast, and its antimicrobial properties can make your kitchen safer.

This year I’m excited because I have a jump on the holidays, and at least six things that are going to shorten my shopping time, and minimize the holiday hassles of shopping then shipping. Most important, I’ve found things that my relatives will love. If you’re in a similar bind, consider a Copper Christmas.

Storm Copper has a resident artist, Jim Koper, who has a remarkable talent for designing and making items from copper that are as beautiful as they are functional. Jim began his career in metal work, working with his dad at the age of 12 and has perfected his craft to a fine art.

Jim has designed a Chop-n-Thaw board that is impressive and multi-functional. Copper transfers heat and cold readily, and this board will thaw out a piece of frozen meat twice as fast as just setting it out at room temperature. The other exciting aspect of copper is its Anti-Microbial qualities. On February 29, 2008, the U.S. Environmental Protection Agency (EPA) registered 275 copper alloys as antimicrobial materials. According to the Copper Development Association (CDA), uncoated copper and copper alloys kill more than 99.9% of disease-causing bacteria.

To this end, all Copper Kitchen products sold by Quick Ship Metals are made of uncoated copper. To learn more, visit the CDA website at http://www.copper.org/antimicrobial/homepage.html.

cornacopia-breadplate_sm

This beautiful bread platter would make any holiday table sparkle.

The Chop-n-Thaw board measures 11″ x 9″, so it’s big enough to handle any task, but not so big that it’s inconvenient to store. The unique channeled design serves to drain away all the excess water and liquids that accumulate when thawing frozen items. Simply place it beside your sink and watch the copper thaw vegetables and meat faster than you can say “what’s for dinner.” I’ve penciled in this board as a great gift for two gourmets in my family!

Another of Jim’s creations, the Cornucopia Bread Platter, is an excellent choice for someone that loves to set a stunning table. It’s made of solid copper and the craftsmanship is exceptional. Copper is such a durable metal, you can be assured this is one gift that will be enjoyed for many years to come and then passed down as an heirloom to children and grandchildren.

Kids love to make things, especially if mom and dad get involved.

Kids love to make things, especially if mom and dad get involved.

Here’s a great gift idea for families with children. Kids love to make cookies, and naturally eat them, but the thrill of making their own cookie cutters will make memories that last a lifetime. A simple jig of wood and nails will serve to create a variety of shapes and forms that are limited only by the imagination. It’s easy and a great family project that will get everyone involved in the process. This 1-inch-wide roll of copper is very easy to bend, and just the ideal width for shaping cookie cutters. And the 10-foot length is sufficient to make several different shapes and sizes of cutters. Once you’re got your shape completed, all you have to do is glue the two ends together with a special adhesive called Just for Copper. The thrill of opening the oven door on a delicious batch of golden brown cookies you’ve created in every way is the stuff from which family photo treasures are made. Also, they’re great for kids to use with Play Dough.

For more information, click on the product images or go to Quick Ship Metal’s Copper Christmas page.

stainless_kitchenQuick Ship Metals offers a wide variety of products that appeal to the professional as well as amateur craftsman and weekend artist. In this blog my mission is to provide useful information and occasionally inspiration to all levels of creative spirits wishing to take on a project involving decorative or utilitarian metals such as aluminum diamond plate.

As the pages of this blog develop, I will be offering tips and tricks to working with these products, as well as suggestions for projects that you may not have considered before.

Metals provide a level of quality, durability, beauty and utility that is difficult to find in other product lines. So, if you have a desire to work with metals, and are in need of information, don’t hesitate to submit a question, or contact the friendly folks in our customer service department. They’re very knowledgeable, and always ready to offer useful advice about these amazing products.

It has been said that the longest journey begins with the first step, so, let’s jump right in, or should that be -step right out!

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